#10 - 22 in. Fill the primary with oil. In this version sold from year 2020 , the dry weight is 492.0 kg (1,084.7 pounds) and it is equipped with a V2, four-stroke motor. The engine lubrication system consists of a twin gerotor, dual scavenge, crank mounted and driven, internal oil pump, dry sump oil pump and 10 micron media, filtered between pump and engine with pressure 30-38 psi (207-262 kN/m2) at 2000 rpm and normal operating temperature of 230o F (110o C). Shaft fit in bushing (loose) - 0.0005-0.0020 0.013-0.051End clearance - 0.003-0.013 0.08-0.033Bushing fit in rocker arm (tight) - 0.002-0.004 0.051-0.102Filtration - 10 micron media, filtered between pump and engin. The engine produces a maximum peak output power of 89.00 HP (65.0 kW)) @ 5450 RPM and a maximum torque of 150.00 Nm (15.3 kgf-m or 110.6 ft.lbs) @ 3250 RPM . 1/4 " - 10 ft. lbs. 2014 Harley-Davidson Street Glide Special specifications and pictures The next service manual picture is of the final torque for the compensating sprocket bolt on a 2015 Street Glide Special with a 103cu engine: 175 ft-lbs. EVO: Primary Drive & Clutch - Sportsterpedia So, you are better to go through the user manual for each motorcycle and find the correct torque values. Comment * document.getElementById("comment").setAttribute( "id", "a1c44da81cb9bd26bf8bedb7d494554a" );document.getElementById("cb09a5d91a").setAttribute( "id", "comment" ); Save my name, email, and website in this browser for the next time I comment. TC 100HP Profession Tuning on a Shade Tree Budget, Engine Performance Bikes from this manufacturer are world famous for their look, design, performance, fuel efficiency, and customization. Vance and Hines Fuelpak FP3 Problems and Solutions, Top 6 Harley Freewheeler Problems And Quick Solutions, Harley Softail Models by Year After 2000- Exploring Iconic Softail Models, Harley Davidson Flush Mount Gas Cap Problems and Their Solutions, Best and Worst Year Heritage Softail Classic Know Before You Buy. Tighten in star pattern from bottom Pinion Gear nut Lets learn the procedure in detail below: In case you have a Harley Big Twin motorcycle and wondering how to adjust Harley Twin Cam clutch, just follow the same instructions given here-. Next, you can either do a half turn to a full turn, as mentioned in the book. The first question I want to ask back is: "why are you working on your bike without a service manual?" The compensator sprocket 150-165 foot pounds. Clutch - BAKER Drivetrain 3DE68559-1343-42FB-BE92-8BCCE1DB6C57.jpeg. Harley Davidson Touring Models Specifications endobj Cylinder Heads (85 cc) bathtubCam system - Twin cams, chain driven with spring loaded tensionersMax. Failure to maintain the Harley clutch lever and all fasteners can result in damage or injury. Some of our partners may process your data as a part of their legitimate business interest without asking for consent. 0000013394 00000 n Primary cover bolts: 14-21 ft lbs. Pistons and Cylinders 2023 BMW F900 R [Specs, Features, Photos] Refer to CLUTCH CONTROL in the Service Manual and follow the instructions given to remove the clutch cover and disconnect the clutch cable end from the cover. This page was generated at 06:17 PM. 25-30 foot pounds 5. I just wanted to do an experiment to see how tight the factory 150-160 ft/lbs is compared to the new torque procedure. 3/8" - 33 ft. lbs. Inner primary bolts: 18-24 ft lbs. Torque SpecsUnsure on Evo | Harley Davidson Forums Step 1 Tighten front axle to proper torque. Sportster Bolt Torque Specs | It Still Runs 46-50 A maximum output. Make sure your bike cools off properly before you start the work. You can often purchase the tools you need to perform a task for less than the cost of paying a service department to do the work for you. Harley-Davidson Deluxe Specs. This is a perfect example on a critical drive component as to why you should not be asking about torque specifications. Gearcase Cover screws BRAKE PADS AND DISCS - Harley-Davidson WEB Links or 10-12 Nm. Now, withdraw the clutch pack Allen bolt out and turn it in to lightly bottom. Spark plug size. More frictions = more torque capacity thus unlocking the full power of your engine without the need to add stiffer pressure plate springs or a lock up device. %PDF-1.5 Bottom bolt, 50 foot pounds After that, tighten the lever or turn it inward for the opposite effect. 0000003988 00000 n With over 100 videos uploaded and the vast majority of those relating directly to performing some kind of upgrade, customization, maintenance or repairs on motorcycles two questions surface with some frequency. 10 foot pounds Thanks again for everyone's help All times are GMT-5. Re-adjusting the Jam Nut And Derby Cover: Once you have finished the adjustment task, it is time to re-adjusting the jam nuts and derby cover in their positions. Then, release the jam nut that you can view on top of the adjuster to keep it in place. A forum community dedicated to Harley Davidson V-Rod Motorcycle owners and enthusiasts. But I have a question about the torque vaules. 16-18 foot pounds There is an issue if they cannot determine the size of the socket or wrench they will need. in. General. Sometimes, you may even like to customize the bike. New EFI for EVO and TC, Performance Gallery The mounting bolts for the cylinder head bracket will require 17 to 24 foot-pound of torque value. I guess he thinks his bike references the final word on torque values worldwide for each and every motorcycle. Nightrider COPYRIGHT DIESEL-FUMES. <0.010", check with feeler guage between spring and straight edge across face of diaphram spring. Things may get scary when you lose the original Harley key as it blocks your access to the motorcycle. Then, you need to gently pull up on the clutch cable once again and observe till you felt a point where the clutch fork seems engaging. These are two questions which should not be asked. Stutter Box After that, you can use some non-petrol-based silicon lube on the friction plates. Clutch Means it does not require any typical clutch adjustment. Once you have finished the adjustment task, it is time to re-adjusting the jam nuts and derby cover in their positions. What issue? The next service manual picture is of the final torque for the compensating sprocket bolt on a 2015 . But I read somewhere that mid-ninties Evo's should be about 80 lbs on clutch nut,and 130-150 ft. lbs. Spark Plugs lordharold, Jun 2, 2012. Refer to your service manual for locations of serial stamp locations and for complete specifications of your year and model motorcycle. What I know off the top of my head: 1.) Performance Parts, Don't let the Harley heat 2006 Harley Davidson Touring Motorcycle Service Manual for: 2006 FLHX Street Glide, 2006 FLHT Electra Glide Standard, 2006 FLHTC Electra Glide Classic, 2006 FLHTCU Electra Glide Ultra Classic, 2006 FLTR Road 2006 Glide, FLTRI Road Glide. On the topic of chassis characteristics, responsible for road holding . Transmission side cover bolt torque | Harley Davidson Forums My next concern at that question is: "are they even capable of properly using tools if they cant even figure out what size socket or wrench they need for a nut or bolt?" SOLVED: What are the torque specs for the 4 pressure plate - Fixya Rear Shock Absorber Hello all.. me again.. well im putting my clutch and compensator back together. Estimate 1/4 Mile Time 300 Miles: 1000 Miles: 2000 Miles: 5000 Miles or 1 Year: Spring and Fall: Engine Oil: Check: Check: Change: Change: Transmission Oil: Check: Change: Change For a Dyna Low Rider the Outer Primary Cover is 108-120 inch (9-10 ft.) lbs. Hello all.. me again.. well im putting my clutch and compensator back together. The above list has only described the torques for different parts where you will need the wrench. Jan 30, 2010 Harley Davidson 2007 Harley-Davidson FLHX. An example of data being processed may be a unique identifier stored in a cookie. Find out how to access AutoZone's Torque Specifications Repair Guide for 300, 300C & Magnum 2006-2008, Charger 2006-2008. 18-22 foot pounds Then, look over you will find a smaller adjusting nut there so, screw that out to reduce free play. Then scribe aline and go maxium of 50 degrees more. Installation, Maintenance and Tuning Index will help you These specs come from the engineers who designed and built the bikes. Sportster Testing the Innovate Motorsport LM-1 portable air fuel meter 2.) Drain as much of the primary oil as possible before starting. Harley-Davidson Freewheeler Technical Specifications on the trany. . Harley-Davidson's Screamin' Eagle motorcycle clutch kits can increase the torque-handling capacity of a bike's clutch. Refer to applicable Service Manual. TC88 70HP Stage1 Tappet Screen Plug 25-40 foot pounds. Land Speed Racing GalleryCV Carburetor Now use a 4mm Allen wrench to take those screws, spring, and locknut out. 10-12 foot pounds With the information shared above about harley davidson torque specifications , we hope we have brought useful knowledge and the best choices to you. Tree Budget, Engine, Transmission and Chassis 0000010799 00000 n Pressure plate torque specs? | TTORA Forum Clutch and compensating nut torques | Harley Davidson Forums BMW Motorcycles has equipped it with a powerful 895cc engine that delivers 99 horsepower and 67 lb-ft of torque, paired with a six-speed transmission for smooth gear changes. Air Density, Harley-Davidson EFI '05 Carbed Night Train (Sold) 111 rwhp, 112 rwtq Best 1/4 ET 12.557s Best 1/4 MPH 108.59. 0000004384 00000 n 1971 - 1978, FSM Lists No Torque Specs Related to the Transmission. But what about the torque capacity of the engine of different Harley models. 5/16" - 19 ft. lbs. Need to fix your Harley Davidson Touring bike? remember to move the torque wrench quick and steady or you will over torque the fastener. The torque spec for the clutch housing bolts (presure plate) is 30-34 Nm (23 ft. An In-Depth Discussion on Harley Davidson Paint Codes. (0.97-1.09 mm)Spark plug torque - 12-18 ft-lbs (16-24 Nm), Pump - Twin gerotor, dual scavenge, crank mounted and driven, internal oil pump, dry sumpPressure - 30-38 psi (207-262 kN/m 2 ) at 2000 rpm and normal operating temperature of 230o F (110o C). Rear Brake Disc screws It shows its engine will generate 144 Nm of torque power with 3000RPM engine revolution. Whether you work with the front axle, motorcycle belt, sprocket cover, or cylinder, you will need the torque specifications of the particular parts. Does that sound right? #2. New comments cannot be posted and votes cannot be cast. (.1P Charging system. I printed off the complete torque specs for the softail models . After that, you need to lock the jam nut and pull the clutch a couple of times for setting the ball and ramp. maximum. bottle should specify.Oh and don't forget the clutch nut is a left hand thread. Now, look over you will find a tiny rubber piece visible half-way down over your clutch thats the main clutch cable cover. So, insert your screwdriver or Allen key and follow the given instruction. Transmission Sprocket nut Primary chaincase to engine bolts: 16-18. Gear Ratios If you are typical shovelhead issues on your Harley, then disassemble the clutch and clean the friction plates with a brake cleaner. But I have a question about the torque vaules. (95.25 mm) While you are tightening the bolts, make sure you are operating on opposing bolts instead of going in a circle. It never ceases to amaze me on how many people seem to think that every nut and bolt on every model and year of bike are the same. Repair manual verses what everyone says. 22.71 litres (6.00 US gallons) Oil capacity. Contact point (2) must have edge of drill touching the edge of fork leg. Inspection of major fasteners is an important part of service. Address what you may be asking? Harley Davidson Softails require one quart of primary fluid. 0000015868 00000 n It will help repel moisture and oil from absorbing into the plates for a while. Instead, we suggest you look for the Harley Torque specs PDF for your specific model. Plus they say blue for the clutch nut and red for the compansator. I went and purchased a machine shim the fits exactly behind that nut. Table of Contents Now put the locknut back on and make sure it fits in the grooves. 15-30 inch pounds Clutch hub nut, 180-210 foot pounds How to get Professional Tuning Results TORQ-DRIVE CLUTCH (HD) | Rekluse Starter Jack shaft bolt(torque) | Harley-Davidson Riders Club of Great This engine is designed to use unleaded fuel. Within 7000 miles the nut came loose. Your email address will not be published. With this drive-train, the Harley-Davidson Freewheeler . [PDF] INSTRUCTIONS - Harley-Davidson 0000009625 00000 n Sand Cammo Denim, Black Denim,Charcoal Pearl,Morocco Gold Pearl,Blackened Cayenne Sunglo,Mysterious Red Sunglo,Amber Whiskey, Vivid Black. Refer to the torque values from your service manual as necessary. 2002 Harley Davidson Touring Service Manual & 2002 H-D Touring Electrical Diagnostic Manual for models: FLHTCUI Ultra Classic Electra Glide (2002), FLHTC/FLHTCI Electra Glide Classic (2002), FLHT Electra Glide Standard (2002), FLHTCUI Ultra Classic Electra Glide (2002), FLTR/I Road Glide (2002), FLHRCI Road King Classic (2002), FLHR Road King (2002), 2002 FLT Police Models Service Manual Supplement and 2002 FLTRSEI2 Model Service Manual Supplement. Cast Wheel Not everyone has a mechanical aptitude. A few years ago a local shop put a new motor in my K9. document.getElementById( "ak_js_1" ).setAttribute( "value", ( new Date() ).getTime() ); Harley Evo. __transmission sprocket nut at 60.. With red lock tight on all 3 However, all the videos and articles I have found. That did say maxium of 50 degree. 35-40 foot pounds. Then you have the tools for repeating the same task later and for any other work you want to perform. 3 0 obj The 2020 Harley-Davidson Tri Glide Ultra and all other motorcycles made 1894-2022. 60-65 foot pounds Open the derby cover so you can see the primary oil level. In the next few sections, we will show you the most-required torque and its specifications. 0000013023 00000 n (front) and the clutch sprocket (rear). Apr 27, 2016. In the 2.1 Fastener Torque Values table it shows 17 to 23 ftlbs and in the text it shows 13 to 15 ftlbs. Thanks guys.. will be stopping bye the dealer today to get some other stuff. Upper Engine mounting bracket: 0000011944 00000 n 70-80 foot pounds, Front Axle nut A forum community dedicated to all Harley-Davidson model owners and enthusiasts. Rammer Performance Air Cleaners Heritage softail deluxe FLSTNT. -EFI basics explained Motopicks.com is a participant in the Amazon Services LLC Associates Program, an affiliate advertising program designed to provide a means for sites to earn advertising fees by advertising and linking to Amazon.com. By the way, if you have original flywheels, I would avoid the use of an air impact device on the compensating sprocket. They should be the same for 2001 Dyna. The repair manual is saying compensating nut at 75lbs and clutch hub nut at clutch hub 70-80 . 0000004274 00000 n 0000008030 00000 n find most of the information you want on one page. 17-22 foot pounds You can refer to the answers, The following summaries about ugg mini goat color will help you make more personal choices about more accurate and faster information. Save my name, email, and website in this browser for the next time I comment. ). 2007 Harley Davidson Touring Service Repair Manual & Electrical Diagnostics Manual For: (2007) FLHT Electra Glide Standard (2007), FLHR Road King (2007), FLHTC Electra Glide Classic (2007), FLHRS Road King Custom (2007), FLHTCU Ultra Classic Electra Glide (2007), FLHRC Road King Classic (2007), FLTR Road Glide (2007), FLHX Street Glide (2007). There is a thread going now about manuals. Shop Manual 0000001116 00000 n Plus, its motorcycles are just as iconic as the company itself.