The brand is unimportant. I bought the Badland ZXR 3500 winch to replace the winch that came on my Honda Rancher 420 44. It has a powder coated finish in a semi-gloss black color. The book said relay. Weighing at around 90 pounds, this winch is excellent for heavy-duty use. then wait about a month or so for them to get in, they come all the way from Chinese town. Even if the winch is attached to your vehicle's bumper, it can still be used to help and pull out someone else's car. Insert the Pendant connector into the Socket. Electrical electrical wiring is a potentially hazardous task if carried out improperly. Do not power the hook all the way into the fairlead to prevent damage. First of all, check the winch for any breakage or uncovered wires. However, if there are any technical issues or if you are new to winches, the company will do it's best to help you out. Badland ZXR 3500 Winch Installation & Instructions Manual: Download. Harbor Freight Tools Co. makes every effort to assure that its products meet high quality and durability standards, and warrants to the original purchaser that this product is free from defects in materials and workmanship for the period of 90 days from the date of purchase. To use the wireless remote, connect the remote controller switch to your solenoid box for winch operation. We have invested millions of dollars in our own test labs and factories, so our tools will go toe-to-toe with the top professional brands. All the mounting hardware is included. I do a review and install some new parts. Keeping a constant focus is more critical. A moment of inattention while operating winches may result in serious personal injury. Looking for a part # and badland 5000 winch free spool knob any ideas where I might get one? Badland ZXR 12000 Winch Wiring Diagram. Do not use the winch if the wire rope is frayed, kinked or damaged. Keep clear of wire rope, hook, and load while winching. Do not continue use of the winch until the battery is completely run down. Follow the instructions thoroughly for making your winch install as easy as possible. Insulate all exposed wiring and terminals after installation. Good thing that there are winch manufacturing companies that do that. Mike El Paso, TX, TLCA 8009. Save This Manual In this section, we have answered some important questions that might help you understand the product better. Attach the red Battery Cable to the Circuit Breaker. Procedures not specifically explained in this manual must be performed only by a qualified technician. Can anyone help, thanks. The gloves make the wiring process safe and prevent electric shocks. Wrap wire rope under 500 lb. From the Badland ZXR 12000 winch diagram below, route the black/red/yellow cable from the solenoid box to the winch. Will sell for $280 firm! We recommend giving the device some rest in between and letting it cool off. Do you have the socket on the Badlands 1200 winch control box that the remote winch cable plugs into? Always wear, Badland APEX 12000 Wired Remote Wiring Diagram, Badland APEX 12000 Wireless Winch Remote Control Wiring Diagram, To use the wired remote control, attach the. Let us know what you think in the comments section! Obey all safety messages that follow this symbol to avoid possible injury or death. Most badland winches come with a mounting plate for your winch. 12V 500A Winch Solenoid Contactor Relay for 8000lbs-12000lbs ATV UTV 4WD 4x4 Winches Replacement 4.3 (285) $2499 - $4399 MaySpare 250A 12V Winch Solenoid Relay Contactor Winch Rocker Thumb Switch with Mounting Brackets Terminal Caps and Handle Bar Control Switch for ATV UTV 1500lb-5000lb 4.5 (215) $3700 $41.40 Save $2.00 with coupon Do not lean over or come in contact with battery while making connections. Page 1 Owner's Manual & Safety Instructions Save This Manual Keep this manual for the safety warnings and precautions, assembly, operating, inspection, maintenance and cleaning procedures. Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product. The wireless remote controller will act as a receiver to operate the wireless remote. Stay out of the direct line that the wire rope is pulling. To mount it, place it on the platform, and line up all the platform's spaces and the winch base for the bolts. These pieces (as long as they're not sewn in) can easily be repaired on your end. Check for voltage at armature port with Switch pressed. Attach the circuit breaker from the solenoid to the positive terminal on the battery with the red cable. Winch with Synthetic Rope Universal; Some Adaptation May Be Required No reviews $76199 Prevent entanglement. Connect red wire to positive battery terminal and black wire to negative battery terminal. Winch motor will be hot during and after use. Disconnect power to winch and allow it to cool completely before service. ATV/UTV Mounting Plate for Badland 1500, 2500, ZXR 2500 & 3500 Winch, UTV Winch Plate for Badland ZXR 5000 Winch, Universal Winch Mount for Badland ZXR 9500, ZXR 12,000 & APEX 12000 Winch. If problem persists, a qualified technician needs to check and repair. Do you agree that the items listed are perfect for the Badland 2500 lb winch? The ZXR 12000 Lb winch is IP66-rated waterproof. Drill holes appropriate for the hardware at the marked locations. Required fields are marked *. It has been approved as an IP66-rated unit, is completely dustproof, and can undergo heavy usage. Thank You Industrial/Tow Truck Electric Winch Owner's Manual Non-skid footwear is recommended. Replace the stock circuit breaker from the Harbor Freight winch that comes with no protection and no place for mounting. If not available , then a new controller from another winch could work. It comes with a clevis hook. Thanks Clarence. document.getElementById( "ak_js_1" ).setAttribute( "value", ( new Date() ).getTime() ); I am looking for a replacement box that the controls are in that mounts on top of my Badland 12000 zxr wench. It is in the signature Mile Marker orange and black color. ), Use winch only in underwind orientation. With every winching circumstance, theres a risk of potential injury. Most of the Badland winches carry the same ideal wiring pattern. Im looking for the thimble that is on the factory Badland synthetic rope end where I would attach my hook, Need a controller for a 120 volt badlands winch. 1996-2023, Amazon.com, Inc. or its affiliates, Select a location to see product availability, Enter a new vehicle to add it to Your Garage and filter the results below, 12V 500 AMP Unversal Winch Solenoid Relay Contactor For HEAVY DUTY UPGRADE ALBRIGHT EQUIV, MaySpare MaySpare 12V 500A Winch Solenoid Relay for 8000-15000lb ATV UT Winch Control. Or trade for a new Apex 5500 long drum winch or equivalent. i bought a 12000 lb badland winch item # 60813 and i am looking for parts for it before so i can get prices as i tear it down, Need help finding and buying parts for a 12,000 pound Badland winch, Inside the drum., brake system broke apart. Here are a few that are very helpful. In this guide, we will examine a few winch parts that you can use with the Badland 2500 lb winch. A good winch cover can withstand all problematic weather conditions, prevent rust, protect the synthetic rope from the suns UV exposure, keeps the mud off from getting into the strands of rope, which can be abrasive and damage your cable. Your email address will not be published. Classifieds - Engine/Transmission/Transfer Case, BJ42 | FJ43 | BJ44 | FJ45 | FJ45LV | HJ47, North American Clubhouses - Central Region, CA.AB- Rocky Mountain Land Cruiser Association, CO/WY- Horsetooth 4 Wheelers Cruiser Club, TX- Lone Star Land Cruisers - Austin Chapter, TX- The White Trash of the Elwood Chapter, CA.BC- Okanagan-Similkameen Land Cruisers, NV- Battle Born Cruisers of Northern Nevada, Vendors: Accessories - Electronics - Recovery, http://forum.ih8mud.com/60-series-wagons/607868-dutch-stole-all-5-speed-diesels.html, http://money.visualcapitalist.com/worlds-money-markets-one-visualization-2017/, badlands apex wireless winch controller with a warn M8000 winch. Do not submerge winch in water. View Available Parts. Secure load after moving. Lift the Socket Cover exposing the electrical switch connector. Winch Central is reader-supported. Handlebar Control Switch: 3. Badland is a winch brand that provides good quality winches. From the below wiring diagram, use the wire color code guide and attach the yellow, black/red cables to the terminals on the winch. The winch still works, but all of the electronic components got corroded by moisture. These winches weigh around 90 pounds. I was told by the dealer that it was really only designed to raise the plow which also came on it, but I wanted more, hence the Badland. Also go over some things th. Do not operate the winch at extreme angles. IN FACT, THE MANUFACTURER AND/OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS, AND NOT BY THE BUYER. The red wire on the left goes directly to the battery, while the one on the right makes its way to the motor's red color-coded terminal. Replacement Parts in Stock. Heavy-Duty ATV / UTV Handlebar Rocker Switch With Universal Mount and Wiring. (Wire rope enters/exits at the top. If your vehicle doesnt support a mounting plate or does not come with a mounting bracket like the Badland 2500 Lb or ZXR 12000 Lb Winch, you may have to purchase it separately. Drill pilot holes for the mounting screws. The company offers a 65-feet long cable with this product. These winches are made in China under high-quality assurance and strict control from where they are shipped worldwide. Make sure the spotter is out of the way of the vehicle and the wire rope before activating the winch. Sponsored LostWoods Well-Known Member Joined Mar 13, 2020 When using a synthetic rope, you need to protect it from susceptible to UV damage and abrasion from rocks. Originally, I was going to try to utilize everything that was already installed and simply bolt in the new winch and reconnect the blue and yellow wires. I recently converted it to synthetic rope, which I purchased from another vendor. Badland 63770 ZXR 12000 lb. 1. Although this winch offers excellent power, its speed is a bit disappointing. , connect the remote control box to the solenoid box. The illustrations to the right show how a kink forms. I've searched and cannot find any source for replacement parts . All connections must be tight and clean. Badland ZXR 12000 lb. The wireless remote controller box will act as a receiver for the wireless remote. It did work but eventually my OCD kicked in and the thought of that wired remote sitting in the box unused got to me and I decided to go ahead and rip everything out and install the Badlands wiring and cables, but to my dismay they were all too short!